Each component installed in an air compressor is built for specific service life and is regularly subjected to wear and tear. Subsequently, it will require maintenance for optimal functioning and performance after a few years. Often, consumers seek low-cost air compressor parts online for preventive maintenance of their equipment – for example, rotary screw air compressor parts and reciprocating air compressor parts – both of which are covered by Ingersoll Rand’s extensive range of solutions. However, as the saying goes, “you get what you pay for”, and peace of mind will soon be lost when the part becomes faulty again. So, how smart is it to spend money on cheaper replacement parts only to see them fail and need replacement prematurely? That said, this guide will assist you in making an educated decision when you buy air compressor parts.
Genuine industrial air compressor parts are critical to the smooth operation of your air compressor. Although they tend to be more costly when compared to locally manufactured or “third-party” accessories, they are custom designed to match the operating parameters of the equipment in use. Subsequently, an OEM (Original Equipment Manufacturer) replacement accessory is essential for restoring the previous output levels of your air compressor.
Since OEM replacement components signify premium engineering and professional quality, they guarantee optimal efficiency of the equipment. Moreover, OEMs design spare parts precisely as per the equipment specifications; hence, the risk of equipment failure and decrease in production performance is negligible. Thus, OEM spares guarantee as-new performance.
On the contrary, purchasing a low-cost third-party replacement can easily compromise the equipment’s performance, rendering a shorter lifespan and more production downtime.
OEMs follow industry safety compliance to ensure occupational security and environmental protection. Hence, genuine replacement parts offer enhanced protection for the users. Conversely, installing a cheaper third party spare parts that have not been designed and tested specifically for your equipment possess a potential fire hazard or risk to safety and health
Genuine parts can be costlier when compared to third-party manufactured parts. However, OEMs deliver optimal performance for a longer duration. Using substandard parts can easily interrupt production, increase downtime, and demand more frequent repairs. Do you want to shop air compressor parts to conduct preventative maintenance when needed and then forget about your machine, or install cheaper spare parts that require continual monitoring and changing out resulting in equipment downtime?
Reliability is the keystone of businesses and industries. Timeline and quality are critical to product launches. Hence, the equipment must always operate consistently. Subsequently, OEM spares should be installed as a matter of course. They undergo stringent endurance tests and quality inspections to ensure and guarantee performance after the repairs or service.
It is crucial to maintain the warranty benefits of your air compressor. Use genuine OEM parts only, or your warranty will become void!
When you buy air compressor parts remember that third-party manufactured parts void the compressor’s warranty; hence you lose protection and insurance on your investment, which can prove costly for your business in the event of repairs and downtime. In addition, non-OEMs only offer protection for their spare parts and not for the damage caused to the equipment, unlike the original manufacturer.
Example: Oil Filter
OEMs use appropriate engineering methods, optimal manufacturing processes, and stringent quality parameters to design replacement oil filters. In addition, they follow the three F’s of robust design principles - Form, Fit, and Function. Subsequently, the replacement accessory delivers the original performance of the air compressor after repairs or servicing.
OEM manufactured oil filters are built for:
On the contrary, installing a “will-fit” oil filter that contains cellulose pleated, single-layer fiberglass will offer reduced performance and efficiency, leading to a greater risk of occupational hazards and frequent repairs.
Will-Fit oil filters are single-layered thinly pleated paper filters that are initially cheaper but eventually cost a great deal more with:
Installing non-OEM replacement components and lubricants can lead to recurrent downtime, incompetent operation, lower performance, increased maintenance cost, and a high risk of equipment failure.
A Fortune 500 company hired a third-party maintenance team using non-OEM components and lubricants to service and repair their Ingersoll Rand compressors. Subsequently, the customer experienced several operational issues: compressor overheating due to debris build-up, bearing and seals exposed to severe damage, corroding rivets, incompatible sealing material, and reduced equipment performance.
As a result, the company suffered a 3-months downtime, a delay in production, and high energy bills, which could have been averted by hiring Ingersoll Rand’s services and expertise.
For more on the story, click here.
Just as your business needs investment, so does your equipment. The optimal functioning and performance of your machinery is critical to the success of your business. Therefore, replacing worn-out parts with OEM designed spares will protect your investment and enable your air compressor to work efficiently with minimal downtime, lower energy bills, and lower maintenance costs. Talk to an Ingersoll Rand expert today!