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Compressor Efficiency

Sustainable Solutions To Help Fight Climate Change

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  • How does compressed air contribute to climate change & global warming?
  • How can Ingersoll Rand help maximise your compressor’s efficiency to ensure more sustainable operation?

How Does Compressed Air Contribute To Climate Change And Global Warming?

In a world plagued by environmental and ecological uncertainty, there has never been a more crucial time to act. With the impacts of global warming and climate change showing themselves at an increasingly fast rate, sustainability is becoming even more critical. Whilst compressed air itself doesn’t generate CO2, the process of air compression contributes to climate change through its energy consumption and leakage. With it estimated that compressing air produces millions of tonnes of carbon emissions annually, changes must be made to promote a more sustainable future.

Sustainability Global Warming

Oil-Free vs. Oil-Lubricated — Which Is More Sustainable?

Previously, oil-lubricated compressors have been considered equally as able to achieve high-quality air and energy savings, due to high-performance filtration. However, as environmental concerns grow and air quality standards get stricter, oil-free compressors in many cases are deemed the more sustainable option. This is mainly because they eliminate the need for oil disposal, which is a process which poses many environmental risks, such as spillages and leaks. They are also deemed more energy-efficient due to their oil-less design, which also ensures lower maintenance requirements. For example, Ingersoll Rand’s E-Series and ES-Series of oil-free rotary screw compressors, are renowned for their energy efficiency. Now with the option of heat recovery built in, further energy and sustainability-related savings have been unlocked!

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How Can Ingersoll Rand Help Maximise Your Compressor’s Efficiency To Ensure More Sustainable Operation?

1. Energy/Air Audits

Operating sustainably is often about going back to the very foundations of your system. This can be done with an Ingersoll Rand energy or air audit, which analyses the efficiency of your existing system. From here, improvements can be made and equipment altered to ensure you are operating at your most energy-efficient and cost-effective, as well as your most sustainable.

Sustainability LP Energy Audits

2. Selecting The Correct Machinery

An easy way to operate more sustainably is to ensure that the equipment you are using matches your compressed air and your application needs. Equipment that is too large may consume more energy than necessary, and equipment that is not suitable for its intended purpose will have to work overtime. Either way, your energy consumption will increase, resulting in higher carbon emissions and a greater environmental impact.

Sustainability LP CO2

3. Leak Detection

It is estimated that in many installations between 20% and 30% of compressed air is lost through leaks. Not only will this increase your costs due to wasted energy, but it will also lead to higher greenhouse gas emissions. To prevent leaks, regular inspections and maintenance, as well as checking the efficiency of your piping system, are vital.

Sustainability LP Leak Detection

4. Air Treatment

While ensuring a continuous flow of clean, dry, and oil-free air, air treatment also has environmental benefits, as it ensures contaminant-free air enters the atmosphere. Air treatment equipment also ensures that any contaminants are disposed of in a more environmentally friendly manner, for example, through the use of condensate management units.

Sustainability LP Air Treatment

5. Variable Speed

The major benefit of variable speed technology is that it allows you to adjust the speed of your compressors to match compressed air demand. This can drastically reduce your costs, as you can save energy by not running at full capacity when lower volumes are needed. It is estimated that you can save 30% of the energy used by a typical fixed-speed air compressor, which translates to cost savings and environmental benefits.

Sustainability LP Variable Speed ES110

6. Heat Recovery

We all know that heat is a natural by-product of compressing air. But did you know that up to 94% of this heat can be recovered and reutilised? Repurposed heat can have a multitude of functions around your facility, including heating water, pre-heating for steam generation, sanitation and ambient air heating. This way, you can lower your energy costs by reusing energy you’ve already consumed, rather than paying for more. You’d also be reducing your CO2 emissions and your ecological footprint. The good news is, as mentioned, Ingersoll Rand’s E-Series and ES-Series have the optional addition of heat recovery built in. You can also benefit from other heat recovery solutions such as our , and .

Sustainability LP Heat Recovery

7. Monitoring And Maintenance

Ingersoll Rand’s CARE maintenance packages and IIoT monitoring solutions help to keep your system working at its most efficient and sustainable. Ecoplant, our compressed air management solution brings machine intelligence to compressed air systems – driving energy efficiency, cutting costs, lowering CO2 emissions, and ultimately delivering sustainability.

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Interested in our 7-step plan, or in how Ingersoll Rand can help you maximise the sustainability of your compressed air system? Please contact us for more information, and one of our expert team members will be more than happy to help.